JIAXING JICHENG MACHINERY CO.,LTD.
JIAXING JICHENG MACHINERY CO.,LTD.
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I, Introduction
The upcasting line (unit for shot as here below) is used to produce the long and bright oxygen-free copper rod. The induction melting furnace melt the copper cathode into liquid, the liquid keeps off the air by charcoal or graphite flake in case of be oxidation.
II, Main yearly output
| Model | Annual Output(tpyr) | Casting Strands Qty | Rod Dia(mm) |
| SYJ0208-I2 | 1000 | 2 | 8-35 |
| SYJ0408-I2 | 2000 | 4 | 8-35 |
| SYJ0608-I3 | 3000 | 6 | 8-35 |
| SYJ01008-I3 | 5000 | 10 | 8-35 |
| SYJ01208-I3 | 6000 | 12 | 8-35 |
| SYJ01608-I3 | 8000 | 14 | 8-35 |
| SYJ02008-I4 | 10000 | 16 | 8-35 |
| SYJ02408-I5 | 12000 | 20 | 8-35 |
III,Main data
|
3000MT Ф17mm→Ф30mm |
5000MT Ф8mm→Ф14.4mm |
5000MT Ф17mm→Ф30mm | ||
| Main Para-meter | 1 | Model: SYJ0617-I3 | Model: SYJ1008-I3 | Model: :SYJ1017-I3 |
| 2 | Yearly capacity:3000mt | Yearly capacity:5000mt | Yearly capacity:5000mt | |
| 3 | Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace) | Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace) | Furnace structure:300type three- body furnace(2melting furnace,1 holding furnace) | |
| 4 | Casting strands:6 | Casting strands:10 | Casting strands:10 | |
| 5 | Casting rod diameter : Ф17mm→Ф30mm | Casting rod diameter : Ф8mm→Ф14.4mm | Casting rod diameter : Ф17mm→Ф30mm | |
| 6 | casting speed:0～1000mm/min | casting speed:0～3000mm/min | casting speed:0～1000mm/min | |
| 7 | annual working time:7920h | annual working time:7920h | annual working time:7920h | |
| 8 | Liquid tracking precision:±2mm | Liquid tracking precision:±2mm | Liquid tracking precision:±2mm | |
| 9 | Take-up coil standard: φ700mm×φ1500mm×800mm | Take-up coil standard: φ700mm×φ1500mm×800mm | Take-up coil standard: φ700mm×φ1500mm×800mm | |
| 10 | Copper melting velocity:380kg/h | Copper melting velocity:650kg/h | Copper melting velocity:650kg/h | |
| 11 | Copper melting power consumption:<350kwh/ton | Copper melting power consumption:<350kwh/ton | Copper melting power consumption:<350kwh/ton | |
| 12 | Take-up form: automatic adjust | Take-up form: frequency automatic adjust | Take-up form: automatic adjust | |
| 13 | Take-up plate driven approach: pushed by copper rod,manual adjusting | Take-up plate driven approach: PLC control, frequency adjust,automatic coiling | Take-up plate driven approach: pushed by copper rod,manual adjusting | |
| 14 | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | Material feeding method:whole piece of electrolytic copper cathode fed by electric hoist | |
| 15 | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | Upward driven approach:driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet | |
| 16 | Rod clamping method:manual clamping | Rod clamping method:air clamping | Rod clamping method: manual clamping | |
| 17 | Operation interface:date display,servo motor controlled by touch screen | Operation interface:date display,servo motor controlled by touch screen | Operation interface:date display,servo motor controlled by touch screen | |
| 18 | Total power:200KW AC three-phase 380V | Total power:240KW AC three-phase 380V | Total power:240KW AC three-phase 380V | |
| Price | A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)
| A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise)
| A price: price negotiable AA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling ) AAA price: price negotiable (updates price A: 1.change the brand of electrical panel to Siemens,2.stepless automatic temper controlling, 3.full-automatic feeding devise) | |
IV,Flow Chart
Induction furnace→continuous casting crystalling→ traction device for upward
↓
output frame
↓
take-up machine (for coil) ←tension frame (control peed ) ← distribution frame
V,The main spare parts
| NO. | Spare part name |
| 1 | AC servo motor |
| 2 | Servo driver |
| 3 | Frequency converter |
| 4 | High-precision reducer |
| 5 | PLC controller |
| 6 | Winding motor & reduction gears |
